IIoT & Digital Solutions
With Industry 4.0 revolution and emergence of Industrial Internet of Things (IIoT), massive amount of machine and sensors data is acquired, filtered and analysed to create dashboards reports of Key Performance Indicators (KPI) of machines and plants. The process begins with IT / OT integration wherein Information technology (IT) systems at enterprise level are converged with operational technology (OT) systems of industrial control devices. This integration allows plant operations to fully utilize resources by analysing plant performance, downtime and other KPI thereby increasing plant efficiency & availability. Part of this integration is digitization of plants operations & maintenance eliminating paper trail records and relevant inefficiencies.
With technology partner’s no code solutions we can integrate data from any make of PLCs, HMIs at machine level and configure customized real time dashboard reports of plant performance, efficiency, availability in order for plant managers to make informed decisions at appropriate time.
Benefit includes
- Realtime plant performance monitoring
- Improved plant Efficiency & Performance
- Reduced manufacturing & maintenance costs
- Quality Improvement
- Wastage reduction
Asset condition monitoring & Predictive downtime
Digital Factories & Manufacturing Intelligence
Our partner’s customizable manufacturing Intelligence Platform based on Industrial IOT, Big Data & Analytics can be deployed in any factory; provides key data driven intelligence to make SMART decisions to improve process efficiency. Key features of products are real time dash boards of plant performance KPI like OEE, Productivity, Availability, Efficiency. Also, solution captures energy data, sends automated alerts & enables digital maintenance management.
Above solution has been successfully deployed in several industries both “On premises” or cloud based, resulted into significant improvement in plant productivity, performance, visibility, efficiency, while significantly reducing production and maintenance costs. Part of solution is mobile phone integration of all dashboards and KPI for remote visualization.
Asset Condition Monitoring & Digital Maintenance
Our Partner’s Asset Performance Management system provides a sustainable frame work for Preventive, Proactive, Prescriptive and Predictive Maintenance of plant & equipment. Built on cutting edge technologies of IIoT, Machine Learning, Cloud , Edge Computing, this solution maximises Uptime , Reliability and Performance of critical assets. Key features include Scheduled Preventive Maintenance task creation, Break Down Task creation, Asset History Card, MTBF, MTTR, RCA, CAPA reports etc.
Plant Energy Monitoring & Management
Energy Management Platform provides energy consumption summary, Energy losses by Category, YTD Energy Spends and trends at Plant, division and application level. Key features includes summary dashboards for energy consumption, detailed analysis of plant, department & application level.
Digital Asset Tracking
Our digital asset tracking solutions helps customers to identify, register & tag all industrial assets from time of purchase to final disposition. Each asset is monitored through QR/RFID code including product information, calibration, inspection & maintenance records for compliance. The system tracks real-time location, manages warranties, insurance, maintenance agreement & other asset variables including depreciation calculations & real time asset valuation. Inventory is tracked through barcodes, UHF barcodes & long-range real-time tracking technologies. The solution can be implemented on wide range of industrial assets including vehicles, forklifts, lifting equipment, tools, office equipment.
Benefits Include
- End to end asset traceability
- Real time asset reconciliation
- Comprehensive asset history reports & dashboard
